The wear problem of flange bearing housing
The wear of the flange bearing housing is the most common problem of the bearing housing, and the wear of the bearing housing often occurs.
Repair method of flange bearing housing
Traditional methods generally use machining after surfacing to repair, and surfacing will cause the surface of the component to reach a high temperature, causing component deformation or cracks, and obtaining the size through machining will greatly extend the downtime.
The use of polymer composite materials for on-site repair of flange bearing housing has no thermal influence, and the thickness of the repair is not limited. The wear resistance of the product and the concession that the metal material does not have, ensure 100% contact and coordination of the repair part , Reduce the shock and vibration of the equipment, avoid the possibility of wear. On-site repair, avoiding machining methods.
The repair process of flange bearing housing generally only requires four steps:
1. Surface treatment: remove oil and moisture from the surface of flange bearing housing to be repaired;
2. Reconcile repair materials;
3. Apply the material, evenly apply the material to the repair part of the flange bearing housing, and fill it firmly;
4. Wait for the material to solidify, and the surface of the material can be appropriately heated to accelerate the material solidification.
The general wear and tear of flange bearing housing can be repaired in 3-6 hours. The operation is simple and easy to learn, no special equipment and special training are needed. Compared with laser welding, cold welding and other technologies, it saves time and effort, and the cost is only 1/5 of the general repair cost. -1/10, on-site repair reduces equipment repair time and transportation costs.
Examples of repairing flange bearing housing
The flange bearing housing is the bearing seat of the main drive reducer of the coal mill in the boiler workshop of a thermal power plant. The reducer transmits a large torque. During long-term operation, there is a gap between the shaft bearing chamber and the outer ring of the bearing, which causes the bearing chamber to wear , The wear is uneven, the main wear parts are located on the upper cover of the gear box, and the lower box body wears lightly.
The wear depth of the flange bearing housing is about 2mm. Using polymer composite material technology, the entire repair takes 4 hours, plus the material curing time is 8 hours to complete all the repair work, ensuring the production of the enterprise. Save a lot of valuable time for the enterprise, and low cost.
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